Manufacture of Investigational Medicinal Products

15 Jul.,2024

 

Manufacture of Investigational Medicinal Products

GMP and GCP Inspectors work closely with MHRA Clinical Trials and regularly provide support to help answer a wide range of stakeholder queries which relate to the manufacture, import, labelling, licencing requirements and general handling of Investigational Medicinal Products (IMPs).

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We previously published this &#;frequently asked questions&#; blog related to manufacture and supply of IMPs back in , and it was based on an original publication on the earlier MHRA website. As there have been some changes since this was published, including the introduction of an import oversight process for QP certified IMPs into Great Britain from approved countries, we thought it would be beneficial to review and update this blog.

The most common query we receive relates to deciding if an activity should be considered as manufacture or reconstitution. EU GMP Annex 13 in Eudralex Volume 4 provides guidance on this as follows:

Annex 13, :

&#;Manufacturing authorisation and reconstitution

Both the total and partial manufacture of investigational medicinal products, as well as the various processes of dividing up, packaging or presentation, is subject to the authorisation referred to in Article 13(1) Directive /20/EC, cf. Article 9(1) Directive /28/EC. This authorisation, however, shall not be required for reconstitution under the conditions set out in Article 9(2) Directive /28/EC. For the purpose of this provision, reconstitution shall be understood as a simple process of:

  • dissolving or dispersing the investigational medicinal product for administration of the product to a trial subject,
  • or, diluting or mixing the investigational medicinal product(s) with some other substance(s) used as a vehicle for the purposes of administering it,

Reconstitution is not mixing several ingredients, including the active substance, together to produce the investigational medicinal product.

An investigational medicinal product must exist before a process can be defined as reconstitution.

The process of reconstitution has to be undertaken as soon as practicable before administration.&#;

This process has to be defined in the clinical trial application / IMP dossier and clinical trial protocol, or related document, available at the site.

Detailed Commission guidelines on good manufacturing practice for investigational medicinal products for human use (&#;Updated Annex 13&#;):

&#;The reconstitution is understood as the simple process of dissolving or dispersing the investigational medicinal product for administration of the product to a trial subject, or diluting or mixing the investigation medicinal product with some other substance(s) used as a vehicle for the purpose of administering it to a trial subject.

Reconstitution is not mixing several ingredients, including the active substance, together to produce the investigational medicinal product. An investigational medicinal product must exist before a process can be defined as reconstitution.

The process of reconstitution has to be undertaken as close in time as possible to administration and has to be defined in the clinical trial application dossier and document available at the clinical trial site.&#;

So what does this mean? Well, a &#;simple process&#; means just that. Dissolving or dispersing the IMP in a diluent immediately prior to administration or diluting with a vehicle for administration (commonly water for injection, saline or glucose &#; perhaps in an IV bag) would most likely be considered reconstitution activities. Measuring or weighing out quantities of several materials to be combined in a defined sequence or with a specified mixing time that perhaps includes some in-process test to confirm details such as concentration or pH, sterile filtration into another container and integrity testing of the filters prior to making a release decision would all be considered manufacture, must therefore be conducted at a facility that holds an MIA(IMP) and must be certified by a Qualified Person prior to release to the Sponsor for use in a clinical trial. Scenarios are considered on a case-by-case basis &#; if in doubt ask us via the clinical trials helpline (details provided below).

Our interpretation of &#;as soon as practicable before administration&#; is ideally at the bedside, however it may be acceptable for the activities to be performed in the clinic&#;s pharmacy e.g. where IMP reconstitution is required to be performed in a clean area such as a laminar air flow cabinet. Preparation of IMP to be subsequently stored for use at a later date would not be considered reconstitution.

We hope that you find the following Q&A&#;s helpful. If you have any further queries relating to clinical trials, please continue to send these to the clinical trials helpline at

Note: The UK CT Legislation is currently under review. Any changes to this position will be updated as necessary.

Alan Moon, Lead Senior GMDP Inspector

Martine Powell, Lead Senior GMDP Inspector

Jason Wakelin-Smith, Expert GCP Inspector & Head of GxP Expert Circle

 

Manufacture / Reconstitution

  1. My investigational medicinal product (IMP) unit is engaged in reconstituting sterile injections and then giving them to the clinical trial subjects. What licence, if any, do I need?

A simple reconstitution or dilution (including serial dilution) of an IMP including a sterile injection for the purpose of administration falls outside the definition of manufacture and so no Manufacturer&#;s Authorisation for Investigational Medicinal Products (MIA(IMP)) would be needed. It is also permissible without an MIA(IMP) to label them after reconstitution with an identifier to ensure that the dose goes to the correct subject. See also Q23 for further information.

1a. The reconstitution we are carrying out involves the addition of another material as well as the diluent. Does this still fall outside the definition of manufacture?

This may fall within the scope of manufacture; however it depends upon the nature of and reasons for multiple additions. Any operation such as weighing out, adding other materials, or combining IMPs is not considered to be for the purposes of administration and so would require appropriate authorisation under a MIA(IMP). This situation is potentially complicated and should be considered on a case-by-case basis by the MHRA. Ideally this should be discussed with a MHRA Clinical Trials pharmaceutical assessor pre-submission.

Licensing and Testing

  1. I know that small quantities of medicinal products can be manufactured and labelled by my local hospital with no licence at all as long as it is done by a pharmacist. Why is a hospital required to hold an MIA(IMP) authorisation to conduct a similar activity for IMPs?

The Human Medicines Regulations applies to therapeutic doses. In this legislation there are some exemptions from the need for a manufacturing licence such as the 'Section 10' exemption which can be invoked here. There is no such exemption for the manufacture of IMPs. So, the manufacture of even one dose for immediate use requires an MIA(IMP) authorisation and Qualified Person (QP) certification.

2a. Does this mean that all such manufactured IMPs need to be analytically tested before they can be certified, even if the quantity is very small?

Yes. The analytical requirements should be agreed with MHRA Clinical Trials via the clinical trial application (CTA). If an activity defined as manufacture takes place (see above) then the resultant IMPs should be tested to confirm that the specification submitted in the CTA is met. There may be exceptions for certain types of products, e.g. ATIMPs or radiolabelled IMPs where testing may not be performed prior to release due to very short shelf life, however the associated rationale should be documented and agreed by MHRA Clinical Trials in advance.

2b. Does the release testing for my IMP need to be carried out in a GMP-certified laboratory?

It would be expected that the analysis would be performed in a GMP-compliant laboratory. Testing in support of certification and release is considered part of manufacturing and therefore compliance with GMP is expected. For an IMP, the certifying QP may rely on the results of analysis from a non-EU laboratory and not repeat testing on import to the EU/UK, however they must assure themselves that the laboratory is compliant with EU GMP as part of the process of supply chain assurance and issuance of the QP Declaration for import. This is described in the sections relating to release of batches within EU GMP Annex 13.

  1. Please clarify reference sample requirements for IMPs

Paragraph 8 in Part 2, Schedule 7 of the Medicines for Human Use (Clinical Trials) Regulation (as amended) [SI ] requires the manufacturing authorisation holder to keep samples of each batch of formulated products readily available for examination. There should be enough finished packs for testing in duplicate. As IMPs are often small packing runs from one bulk batch, EU GMP Annex 19 accepts a justification for retaining the required sample quantity of the bulk batch and separate samples of packaging components used on each packing run. The sample of the bulk batch should be in the final primary pack in order to be representative of the materials supplied for use on a clinical trial. The requirements are also detailed in EU GMP Annex 13.

Samples of IMPs used in UK clinical trials should be stored within the UK, EEA or an MRA country unless suitably justified and defined in a technical agreement between the sponsor, importer and third country manufacturer (cost of the IMP itself would not be considered an acceptable justification to not hold appropriate samples).

  1. We have a contract to supply the local hospital with 'Specials' and IMPs. We are even located within a hospital site. We need to employ a QP at great expense just to certify the IMPs. We have never needed one for the specials. Why?

'Specials' are unlicensed medicines which are manufactured under a manufacturer&#;s specials licence (MS) for a special clinical need and are under the responsibility of the prescribing doctor. There is no requirement for QP certification of products manufactured under the provisions of an MS. IMPs are governed by different legislation (The Medicines for Human Use (Clinical Trials) Regulation (as amended) [SI ]). IMPs are not 'Specials'. A clinical trial authorisation application including a description of the IMPs has to have been submitted to the MHRA. A QP certification against that clinical trial authorisation is required for each batch of IMP.

  1. I work in a clinical trials unit situated in my local hospital. We have an MIA(IMP) and carry out assembly of IMPs for immediate use within the unit. However, the hospital production unit itself assembles IMPs and doesn&#;t have a MIA(IMP). Is this permissible?

Regulation 37 of The Medicines for Human Use (Clinical Trials) Regulation (as amended) [SI ] contains a specific exemption which is relevant here. This provides an exemption from the need for a hospital or health centre (both are defined in Regulation 2 of the Clinical Trials Regulations) to hold a MIA(IMP) authorisation to assemble an IMP in a hospital or health centre, when the 'assembly' is carried out by a doctor or pharmacist, or under the supervision of a pharmacist. 'Assembly' is related to packaging and labelling only and not to the preparation of medicines from their ingredients. The exemption applies only if the product is to be used exclusively in that hospital or health centre or any other that is a trial site for the same clinical trial in which the product is to be used. This exemption does not apply to anyone else such as separate organisations which happen to be situated within a hospital or to companies which have a contract to supply hospitals or health centres.

  1. We perform over encapsulation of tablets in order to blind them. Capsules are containers so this counts as packaging doesn&#;t it?

No. Capsules are specifically excluded from the definition of a container in the Clinical Trials Regulations SI . An MIA(IMP) with 'capsule manufacture' listed as authorised would be necessary in this case.

  1. We are a firm of respected pharmaceutical consultants some of whom are QPs. We do a lot of contract regulatory and auditing work for companies involved in clinical trials and the manufacture of IMPs. Can we have a MIA(IMP) so that we can perform IMP certification for our clients?

No. An organisation cannot act as a contract batch certification site only. The sponsors of a clinical trial may wish to keep the final QP certification step of IMP manufacture in house as they carry ultimate responsibility for the trial. Otherwise, any contract organisation such as yours must be involved with some manufacturing or importation of an IMP if they wish to carry out batch certification.

  1. We wish to enter the business of storing and distributing IMPs. What licences do we need if any?

There is no requirement within the legislation for any MHRA licence to carry out storage and distribution of IMPs. In this respect, the legislation differs from that for medicinal products. However, you will need to be named within the appropriate annex of your client&#;s MIA(IMP) as a site of storage and distribution. Therefore, any clients who wish to make use of your services will need to vary their MIA(IMP) accordingly.

Note that the storage and distribution of a licensed medicinal product must remain in the licensed distribution chain until it is supplied to the Sponsor for use in a trial.

  1. We prepare radio-imaging pharmaceuticals from licenced kits and Technetium generators for use in clinical trials. Do we need an MIA(IMP)?

The preparation of such radiopharmaceuticals using Technetium generators is considered to be manufacture and so an MIA(IMP) would be required if they were to be used as IMPs. Note that the Clinical Trial Regulations define an investigational medicinal product (including a licenced medicinal product) as being:

(a) used or assembled (formulated or packaged) in a way different from the form of the product authorised under the authorisation

(b) used for an indication not included in the summary of product characteristics under the authorization for that product

(c) used to gain further information about the form of that product as authorised under the authorization (Article 2).

Note: The UK CT Legislation is currently under review. Any changes to this position will be updated as necessary.

However, it may be that the radiopharmaceutical used in a clinical trial may not be an IMP. There are classes of products used in clinical trials which are 'not IMPs' (NIMPs) and details of the definitions can be found in Eudralex Volume 10 on Clinical Trials. NIMPs include challenge agents, rescue medication, agents used to assess end points and others. Clinical trial legislation does not apply to these as long as a), b) and c) don&#;t apply.

Further information relating to NIMPs is included in Q18 and Q25.

 

  1. We manufacture tablets used for IMPs and some of these contain penicillins or other beta-lactams. Does the MHRA need to know about such manufacture?

Yes. The MHRA does need to know about such manufacture which brings with it special GMP considerations (the manufacture of doses containing potent Active Pharmaceutical Ingredients (APIs) would be another example). Please include the relevant information in the application form describing such manufacture.

In addition, details of the active materials / product types handled within your facility are requested as part of the pre-inspection compliance report and cross-contamination prevention is a focus of inspections following the revisions to EU GMP chapters 3 and 5.

  1. We manufacture IMPs purely for export to countries outside the EEA. Do we need an MIA(IMP)?

Yes. An MIA(IMP) licence is required for the manufacture of an IMP regardless of whether the IMP is for use in the UK, an EEA Member State or a non-EEA Member State (Third Country).

  1. What is the regulatory situation with respect to veterinary clinical trials and IMPs?

The Veterinary Medicines Directorate is responsible for such regulatory issues and contact details are available on the following link: https://www.gov.uk/government/organisations/veterinary-medicines-directorate.

  1. What happens if there is an adverse event during a clinical trial and the possibility of a recall or product defect of IMPs?

You should inform the Defective Medicines Report Centre (DMRC) at the MHRA as you would for a licensed or unlicensed medicinal product. It will also be necessary to inform the MHRA Clinical Trials at the MHRA. The Clinical Trial Regulations make provision for notification of adverse events and notification of suspected unexpected serious adverse reactions. Further guidance for handling investigations into possible product defects and product recall actions is detailed in Chapter 8 of the EU GMP Guide (Eudralex Vol 4).

Import

  1. What sites should appear on the QP declarations relating to IMP manufacture in third countries which accompany CT applications?

All sites involved in manufacturing steps starting with the conversion of the API into the dosage form and including primary and secondary packing and also any contract laboratories involved with release or stability testing. A guidance template for the information that should be included on the QP Declaration is provided in Eudralex Vol 10 Chapter III.

If you are looking for more details, kindly visit hait.

Note: Import of finished IMPs that have been QP certified in an EEA country into Great Britain requires an oversight process under the supervision of a UK MIA(IMP) holder (see Q15b), however this does not require a UK QP Declaration.

  1. We need to import some IMPs from a manufacturing site in the USA. The site has had an inspection by an EU Competent Authority a few months ago. Does this mean that I don&#;t need to go out there to do another audit myself before I sign the QP Declaration of GMP compliance?

No. The starting point for a QP declaration of EU GMP should be an audit conducted by or on behalf of the importing company. Any departure from this should be justified and documented and will be subject to scrutiny during an MHRA inspection. It may be possible to use the fact of a regulatory inspection by an EU Competent Authority as part of this justification, but these are general inspections which may not address the specific technical or GMP issues associated with your product. It may not even have covered the same factory or part of the factory. A regulatory inspection cannot be used unconditionally to remove the need for your own audit. The audit does not need to be done by the QP, however the QP needs to be satisfied that it has been done correctly by an appropriately trained individual as the QP will be taking final responsibility.

15a. We also intend to use some IMPs that were manufactured at a site in Switzerland. Do we need to include a QP import declaration with the CTA submission? This will have been certified by a Swiss Responsible Person (RP) so does this also require certification by an EU QP?

Although there is a Mutual Recognition Agreement (MRA) with Switzerland, it remains a third country therefore the IMP would need to be imported by an MIA(IMP) holder. As such, a QP Declaration of EU GMP compliance would need to be included as part of the CTA for each site outside the EU and the IMP would need to be certified by a QP upon import prior to release for use in the clinical trial.

15b. We intend to use some IMPs for our trial in Great Britain that were manufactured at a site in the EU/EEA. Do we need to include a QP import declaration with the CTA submission? This will have been certified by an EEA QP so does this also require certification by a UK QP?

Since the UK&#;s exit from the EU, and from January , import of finished IMPs into Great Britain from EEA countries requires oversight by a UK MIA(IMP) holder. Additional certification by a UK QP is not required, however the UK MIA(IMP) holder responsible for the import oversight process needs to be listed in the UK CTA along with the site of final certification in the EEA.

The import oversight activity needs to be specifically authorised in the UK MIA(IMP) and an application or variation to an existing licence should be submitted and approved prior to undertaking this activity.

Further details on the requirements for this process can be found at the following link: https://www.gov.uk/government/publications/importing-investigational-medicinal-products-into-great-britain-from-approved-countries.

  1. We import an IMP for a clinical trial which has just been halted for ethical reasons. We need to continue to supply the IMP as a therapy to patients who were on the trial. What is the regulatory situation here?

Once a trial has stopped, the product ceases to be an IMP and becomes a medicinal product. If it is a licenced medicinal product then it can be purchased and supplied as normal from the authorised supply chain. However, more often than not, the ex-IMP will not be licenced.

Material already existing physically as an IMP in the UK can be retrospectively notified to the MHRA Import Notification System (INS) as an importation of unlicensed medicines according to MHRA Guidance Note 14. This regularises the stock as an unlicensed medicine and the packs can be supplied as such, should MHRA not object to it. The clinical trial particulars should be removed from the product particulars (labelling and product information) ahead of supply taking place. Any stock not currently in the UK must be notified to INS ahead of the importation taking place.

The importer of an unlicensed medicinal product (a &#;special&#;) into the UK must hold; (a) a Wholesale Dealer&#;s Licence (WDA (H)) if the product is to be imported from an EEA member state i.e. the EU plus Norway, Iceland and Liechtenstein, or (b) a Manufacturer&#;s &#;Specials&#; Licence if the product is to be imported from a third country i.e. a non-EEA country.

The holder of the Wholesale Dealer&#;s Licence or Manufacturer&#;s &#;Specials&#; Licence, must comply with certain obligations in relation to the import of an unlicensed medicinal product, which are set out in Schedule 4 of the Human Medicines Regulations . These are explained and summarised in MHRA Guidance note 14.

  1. Are QP statements required for APIs used in IMPs?

There is no requirement for APIs used in IMPs to comply with EU GMP Part II in full, but there remains a responsibility for IMP manufacturers to assure themselves that the API is of an appropriate quality. Section 19 of Part II of the GMP Guide describes the expectations. The EMA has also published a Q&A concerning the GMP status of APIs used in IMPs.

However, for Biological Products and Advanced Therapy Investigational Medicinal Products (ATIMP), there is a requirement for EU GMP Part I / Part IV to apply across all manufacturing steps as applicable, including from cell banks and vectors onwards, as detailed in EU GMP Annex 2 and in the PIC/S GMP Guide Annex 2A for manufacture of ATMPs for Human use for example. This is due to the ways in which Biological and Advanced Therapy medicinal products are manufactured and controlled, and the greater significance of the first steps in the manufacture of these products. As such all sites in third countries should be listed in the associated QP declaration for import as part of the submission for UK CTAs.

  1. What is the regulatory situation for the importation of NIMPs into the UK?

As such products are not IMPs, then the general requirements relating to medicinal products come into force, in particular the need for a Marketing Authorisation under the Human Medicines Regulations . Where a medicinal product is not the subject of a valid Marketing Authorisation, the process for the supply of an unlicensed product provides a means of actually getting the NIMP into the UK for use in a clinical trial. The framework described in Guidance Note 14 is seen as an appropriate means of giving the legal method for the sponsor to actually obtain the NIMP, otherwise there would be no legal basis for supply. Further information on the importation of unlicensed medicines is available on the MHRA website: Supply of unlicensed medicinal products.

Stability / Shelf Life

  1. We have got some more stability information on our IMP and wish to extend the shelf life. What do we do?

Firstly, MHRA Clinical Trials would need to be informed via a variation to the CTA. Extension of shelf life represents a substantial amendment, unless you have previous agreement within the approved IMP Dossier to extend the shelf life when more stability information becomes available.

Secondly, the Product Specification File (PSF) would need to undergo a controlled change such that manufacturing sites and the QPs can take appropriate action such as updating labelling instructions, certification criteria etc.

Thirdly, if advantage of the longer shelf life is to be taken for IMPs already manufactured, these IMPs will need to be relabelled. This relabelling will need to be conducted, checked and documented in accordance with EU GMP Annex 13 (see also the following question).

  1. Some of our stock has already gone out. Do we need to bring it back to the site with the MIA(IMP) to be relabelled with the new shelf life?

No. Although this would be preferable, it is recognised that this shipping backwards and forwards could cause more GMP problems than it solves. It is permissible in these circumstances for the relabelling to be done at the clinical site. The certifying QP should certainly be aware of this and be involved in setting up the required GMP systems. The relabelling should be done by appropriately trained staff, documented, and the records stored in the original trial file. Any stock not already supplied to clinical sites should be relabelled prior to shipping.

Note that the EU GMP Annex 13 deals specifically with this issue. It states:

&#;If it becomes necessary to change the expiry date, an additional label should be affixed to the investigational medicinal product. This additional label should state the new expiry date and repeat the batch number and clinical trial reference number. It may be superimposed on the old expiry date, but, for quality control reasons, not on the original batch number.

The re-labelling operation should be performed by appropriately trained staff in accordance with good manufacturing practice principles and specific standard operating procedures and should be checked by a second person. This additional labelling should be properly documented in the batch records. To avoid mistakes the additional labelling activity should be carried out in an area that is partitioned or separated from other activities. A line clearance at the start and end of activity should be carried out and label reconciliation performed. Any discrepancies observed during reconciliation should be investigated and accounted for before release.

The re-labelling operation may be performed by authorised personnel at a hospital, health centre or clinic.&#;

  1. a. We have the stability data and necessary regulatory approval to extend the shelf life of our product and fully intend to include this new date for the next campaign of product. We have some remaining stock from a batch of IMP that we would like to continue to use in the ongoing trial however it is frozen material and therefore difficult to perform the relabelling activities. Can we continue to use the product past the labelled expiry date as long as we have the relevant information available to clinic staff?

This approach is usually not acceptable, as this is not compliant with EU GMP or Annex 13 requirements, except where provision of IMP is critical to the ongoing care of trial participants and has been agreed by MHRA Clinical Trials in advance of implementation. It is expected that relabelling processes should be fully explored before seeking approval to bypass relabelling activities. It is likely that additional mechanisms will be required to manage the continued use of incorrectly labelled products whilst correctly labelled stock is made available. Any additional handling or cumulative time out of storage for the relabelling should also be considered in line with the available stability data and this should be appropriately documented within the associated records.

  1. If an IMP has a shelf life extension after QP certification and is consequently relabelled with a revised expiry date, is a further QP certification required?

A new certification after relabelling is required for stock which has not been shipped to an investigator site. For product held at the trial site, QP certification is not required if the relabelling activity is carried out by, or under the supervision of a pharmacist, or other healthcare professional, with appropriate documented evidence in accordance with EU GMP Annex 13.

QPs and Packaging / Labelling Activities

  1. Do the MHRA issue certificates of eligibility for transitional IMP QPs?

Confirmation that a transitional IMP QPs has been assessed as being suitable and eligible to act as a QP at a given site can be verified by referring to list of authorised personnel within the appropriate UK MIA(IMP) licence. Eligibility certificates for transitional IMP QPs were not issued by MHRA, however if a TQP has been previously named on a UK MIA(IMP) they will continue to be recognised as eligible in this capacity. On receipt of an application to name a TQP on an MIA(IMP), the individual&#;s suitability will be assessed based on experience of both the authorised dosage forms and the company&#;s systems.

Where an application to name a TQP on an MIA(IMP) is received, it is expected that this only applies to those already named on a previous MIA(IMP) licences. Any QP not yet known to the MHRA via inclusion on an MIA(IMP) will be expected to have undergone the applicable assessment via the Joint Professional Bodies on behalf of the MHRA.

The MHRA are no longer reassessing TQPs in line with the requirements of the EU Clinical Trials Regulation 536/ following the UK exit from the EU. This is a change from the approach indicated prior to leaving the EU.

  1. Annex 13 of the Orange Guide allows for some packaging and labelling to take place after QP certification, for example expiry updating at a trial site under the supervision of the clinical trial pharmacist. Under what circumstances is this permissible and what are the GMP expectations?

This 'post certification labelling' can be used for the following and is expected to be performed prior to despatch in the distribution area at the MIA(IMP) holder site; or where justified and controlled then immediately prior to administration to a subject or patient:

  • application of an identifier to ensure that a reconstituted IMP in its final container is administered to the correct subject
  • application of expiry date labelling (or revised expiry date labelling) (see also Q20)
  • application of an investigator name
  • application of a protocol number.

It should, in the first instance, be done at a site with an MIA(IMP) unless the risk to the quality of the product is unacceptably elevated by any required transportation back to this site. The level of assurance of product quality should not be less than if this labelling were performed prior to QP certification. It should also be noted that there is no expectation for hospital pharmacy or investigator sites involved in the application of labels as part of the final dispensing process to return packs to a licensed facility for this process.

NOTE: Such labelling should not effectively incorporate allocation of doses against a randomisation code. It is important that allocation takes place before this to ensure adequate QA scrutiny and QP confirmation and to ensure that staff applying such post certification labels are not accidentally unblinded.

GMP expectations for 'post certification labelling' are:

  • finished IMP doses, certified by a QP, should exist prior to the labelling
  • the activity should be planned and described in the CT protocol
  • relative responsibilities should be described in a technical agreement where appropriate
  • the process should be described in an SOP
  • personnel doing the labelling should be appropriately trained and retrained at intervals
  • labels should be stored securely with arrangements in place to ensure that records for removal and usage are kept. Labels should be transported in a secure way from the label store to the location for use
  • the activity should be carried out in an area which is partitioned or separated from other activities. It should also preferably be done in a quieter environment
  • a line clearance at the start and end of the activity should be carried out and label reconciliation performed to 100%. An investigation should be carried out if this is not the case. This should be verified by a second person
  • the activity should be recorded in a batch record or equivalent document which is subject to independent review
  • the certifying QP should be aware of the post certification process and be satisfied that the elements described above are in place. Although further QP certification is not necessary, some oversight is expected, and some assurance should be gained (e.g. by sampling of records) to confirm that the process is being carried out correctly. If conducted at an investigator site the sponsor is responsible for ensuring that the activity is carried out in accordance with GMP, and the advice of the QP should be sought in this regard.
  • the process should be covered by normal quality system elements such as change control and non-conformance management.
  1. What is the MHRA view on medication pooling?

Medication pooling is the production of IMPs which may be used in a number of clinical trials and which are left in a "generic" state until after QP certification. This would usually be by leaving a space for the protocol number to be added at the point of dispensing, or where multiple protocol numbers are on the label with the others being deleted at the point of dispensing. Only after certification is it decided which protocol the particular IMPs are destined for, this is when it is being dispensed to the patient. This is acceptable provided that the QP certification is against all of the possible clinical trials which may use the IMP, the protocol number is added to the IMP doses prior to release to the trial, and the GMP points outlined in Q23 (above) are considered.

  1. What is the expectation for QPs in relation to non-investigational medicinal products?

Non investigational medicinal products (NIMPs) are not IMPs and so the legislative requirements of The Medicines for Human Use (Clinical Trials) Regulation (as amended) [SI /] (as amended) do not apply to such products. There is therefore no requirement to source such products from a site holding an MIA(IMP) or for QP certification of the product. There is an expectation for the Sponsor to ensure that NIMPs are of the necessary quality for human use. Further guidance on sourcing NIMPs is included in Eudralex Volume 10 Clinical Trials Notice to Applicants.

  1. Provided it is considered that the safety, quality and efficacy of a batch of IMP have not been compromised, does a QP have any discretion to certify that batch as suitable for release even if it does not meet the specification in the Clinical Trials Authorisation?

As for licensed products, there is no such discretion available to a certifying QP. However, if a batch is manufactured and does not meet the authorised specification then a substantial amendment to alter the specification may be submitted to MHRA Clinical Trials provided it is deemed that safety, quality and efficacy are not compromised. If required, an expedited review may be requested via the Clinical Trials Helpline.

Administration of an Out of Specification (OOS) ATIMP may be acceptable in exceptional circumstances without or prior to a Substantial Amendment; however, these must be discussed with MHRA Clinical Trials with regards to impact to the trial prior to administration.

Quality of medicines questions and answers: Part 2

What are the requirements for the graduation of measuring devices for medicinal products for human use that are administered to patients as liquid preparations, in particular in relation to the suitability of the graduation of the measuring device regarding dosing accuracy and precision, and the suitability of the measuring device for its intended use? H

November question reworded and response supplemented with guidance on the measurement of small volumes

The points discussed below are applicable to new Marketing Authorisation (MA-)applications or fully reformulated existing medicinal products. These points should be considered when referring to the graduation of a measuring device for a liquid preparation for human use in the Common Technical Document section 3.2.P.2: pharmaceutical development. They should form part of the justification of the suitability of the graduation of the measuring device for dosing the preparation under application. The measuring device shall comply as well with the relevant parts of the Essential Requirements given in Annex I of the Medical Device Directive 93/42/EEC,  or with the General Safety and Performance Requirements given in Annex I of the Medical Device Regulation (EU) /745, as and when applicable, and with International Organization for Standardization (ISO) standards.

Measuring devices may be required to deliver a variety of liquid preparations to patients through different routes of administration, e.g. oral, parenteral, nasal, vaginal and rectal. The related medicinal products may already be a liquid upon marketing (e.g. ready to use solutions, suspensions, emulsions) or the products may be marketed as a solid or a concentrate where the liquid preparation needs to be prepared prior to use. The measuring device can be marketed together with the medicinal product (e.g. syringes without needles to administer oral liquid preparations, measuring cups, spoons or beakers, pipette applicators) or can be incorporated as integral part of the medicinal product (e.g. prefilled syringes).

In general, the minimum volume of a liquid measured with any measuring device should not be lower than 10% of the maximum capacity (e.g. 0.10 ml for a 1 ml syringe). However, this percentage may not be acceptable in situations where dosing accuracy and precision are considered to be critical, e.g. for active substances with a small therapeutic range. When the minimum volume that is measured increases up to 25% of the maximum capacity (e.g. 0.25 ml for a 1 ml syringe), usually no issues with regards to accuracy and precision are expected. This should be confirmed during pharmaceutical development.

The recommendation of the minimum volume of a liquid to be measured (in milliliters) is not applicable to devices that measure insulin as they are graduated in insulin units.

Manner of graduation
The graduation should be applied to the measuring device in such a manner that accurate and precise dosing is guaranteed. The graduation can be embossed or debossed on the measuring device, or printed on it.

This precision and accuracy of dosing should be guaranteed from release throughout storage until the end of shelf life, and also during the use of the particular measuring device under the conditions recommended in the Summary of Product Characteristics and Package Leaflet (SmPC/PL). Attention should be paid to the possibility of the printing ink fading. Gluing of a label with a printed graduation to the measuring device is not generally favoured, because of the potential for dislocation of the glued label during storage and use. If a glued label is used, the effectiveness of the adhesive / label system under normal conditions of storage and use should be demonstrated.

 

Graduated scale
The graduated scale should correspond with the way the dose or product strength is declared in the SmPC/PL. Generally, graduation in &#;ml&#; is preferred as commonly available measuring devices are most often graduated in units of volume and as in many regions, health care professionals are more familiar with this type of graduation. This applies in principle to all measuring devices. For example, attention should be paid to the following:

  • The possibility of the measuring device to deliver the minimum and maximum dose per single administration (nominal capacity);
  • The suitability of the scale intervals of the measuring device in relation to the posology of the medicinal product or to the dose range when the posology is stated per kilogram bodyweight or square meter body surface;
  • The ease of interpretation of the graduated scale: readability of the graduation numbers and the graduation lines, and distinction between the intervals of the scale.

European or international standards (European Committee for Standardization or ISO) may be available, e.g. for syringes recommendations are given on tolerances, graduated capacity, and graduated scale in ISO standards. These recommendations can be applied without further justification.

Suitability of a measuring device for a liquid preparation derived from/of a medicinal product: The suitability of the measuring device should be addressed. Attention should be paid to the following:

  • The dosing accuracy and precision in relation to the therapeutic window of the active substance;
  • The risk of overdosing in relation to the measuring device. If possible, overdosing should be prevented. If the risk of overdosing cannot be avoided, appropriate measures should be taken to prevent overdosing, e.g. the use of a device with a different scale interval;
  • The physical characteristics of the liquid preparation in relation to the measuring device, such that accurate and precise dosing is assured. For example, considerations should be given to the needle diameter and the particle size of suspensions in injectables, the homogeneity (re-suspendability) of suspensions and emulsions prior to use and during the application of the measuring device, or residual amounts of liquid preparation in the measuring device after administration of the dose to the patient.

Furthermore, the suitability of the measuring device and its graduation for the intended patient population should also be taken into account.

Acceptance criteria
The graduation of the measuring device should be suitable to meet the acceptance criteria of the dose of the liquid preparation derived from/of the medicinal product under application, as measured with the measuring device under application. These acceptance criteria should be in line with European Pharmacopoeia (Ph. Eur.) requirements, if applicable (for example Ph. Eur. 2.9.27: uniformity of mass of delivered doses from multi-dose containers), or other accepted pharmacopoeias. For single-dose containers where only a portion of the content needs to be administered to the patient, the same requirements can be applied as for multi-dose containers.

 

Measuring small volumes
Liquid preparations are intended to be administered with a measuring device that is commonly available in the European Union. If this is not the case, a measuring device should be supplied with the product by the MA-holder.

In order to ensure accurate dosing, the maximum capacity (size) of a measuring device should be appropriate for the volume to be dosed. For example, the smallest size of syringes that are graduated in ml and that are commonly available in hospitals and pharmacies throughout the European Union are 1 ml syringes with 0.01 ml dosing increments. Where commonly available 1 ml syringes are not considered suitable for dosing a liquid preparation with sufficient accuracy and precision, the company should develop an alternative administration strategy that would enable the use of a 1 ml syringe, e.g. a lower strength product. Where this approach is not an option, it is expected that (a) suitable dedicated measuring device(s) will be co-packed with the product and that the company will demonstrate acceptable accuracy and precision with such (a) device(s).

If the volume is too small to be measured accurately, (serial) dilution may be considered. However, this practice is prone to error. If dilution is considered necessary, this must be justified in the development pharmaceutics. In addition, and to avoid error, the dilution steps should be described in the SmPC/PL.

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