Urea: A Low Cost Nitrogen Fertilizer with Special ...

06 Aug.,2024

 

Urea: A Low Cost Nitrogen Fertilizer with Special ...

Urea: A Low Cost Nitrogen Fertilizer with Special Management Requirements

Urea (46-0-0) usually has the lowest cost per pound of nitrogen compared to other single-element nitrogen fertilizers. However, urea undergoes unique chemical transformations when field applied and severe losses in efficiency may result if special management practices are not followed. The purpose of this fact sheet is to briefly describe urea transformations and to suggest how urea-N may be conserved with proper management in the field.

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Urea Composition and Transformation  in the Field

In common with most commercial nitrogen fertilizers, urea is manufactured from anhydrous ammonia (NH3). The high analysis of urea&#;46% N&#;is the main reason for the low cost of this form of nitrogen fertilizer. Freight costs and storage and handling are all lower than with lower analysis fertilizers such as ammonium nitrate (34-0-0) or ammonium sulfate (21-0-0).

When field applied, urea changes to ammonium bicarbonate. This is a natural process resulting from the activity of the enzyme urease. Chemically the reaction is:

(NH2)CO + 2H2O ))) NH4HCO3 + OH-

This chemical reaction takes place after the urea is dissolved in water and will be complete within about 48 hours under field conditions. The water solution in which the reaction takes place has an alkaline pH, to as high as 8.5, and the ammonium (NH4+) tends to convert to ammonia gas (NH3). This gas will volatilize to the air if not protected. Urea placed on the soil surface or plant foliage may loose from 50% to 90% of its N as ammonia if not protected within a few hours of application.

Conserving Urea-N

If the urea-to-NH4 reaction takes place in the soil the nitrogen will be captured as exchangeable ammonium on the soil exchange complex and little if any loss of ammonia gas to the air will occur. Therefore, the key to conserving urea fertilizer nitrogen is to put the urea into the soil and not merely on the soil.

Soil incorporation of urea can be done several ways. Since urea is completely water soluble, when applied to the soil surface it can be moved down with irrigation water or rainfall, if one or the other occurs immediately after fertilization. Also, urea can be broadcast and plowed down immediately. And urea can be injected or banded into the soil.

Soil banding or injection is usually not feasible with an established crop such as pasture. Under these conditions the nitrogen fertilizer of choice would be either ammonium nitrate, ammonium sulfate, or one of the ammoniated phosphates (for example 11-52-0).

Urea is applied alone or in combination with other fertilizers. It is available in solid prills and in water solution. The latter includes a 50-50 mix of urea and ammonium nitrate, which is sold under various trade names and is guaranteed at 32% nitrogen (32-0-0). The urea-to-NH4 transformation will take place regardless of whether another nitrogen form or other fertilizer element is present in the fertilizer.

Summary

Urea is a low cost nitrogen fertilizer form. This is because of its high nitrogen composition and consequent low transport and storage costs. Urea may be the fertilizer of choice when only nitrogen is needed in a soil fertility program.

Urea converts to ammonium bicarbonate within about 48 hours after field application. Nitrogen in this form will tend to volatilize to the air as ammonia gas. This lost fertilizer investment risk can be minimized or eliminated by assuring that the urea gets into the soil and does not merely remain on the surface of the soil or crop foliage. This can be accomplished by irrigating in the urea; by plowdown soon after surface broadcast application; or by banding or injecting the urea directly into the soil.

Authors

D. W. James, Extension Soils Specialist

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Urea 46% Nitrogen - Fertilizers

Urea, a white crystalline solid containing 46% nitrogen, is widely used in the agricultural industry as an animal feed additive and fertilizer Here we discuss it only as a nitrogen fertilizer.

Urea (46-0-0) usually has the lowest cost per pound of nitrogen compared to other single-element nitrogen fertilizers. However, urea undergoes unique chemical transformations when field applied and severe losses in efficiency may result if special management practices are not followed. The purpose of this fact sheet is to briefly describe urea transformations and to suggest how urea-N may be conserved with proper management in the field.

Fertilizer urea can be purchased as prills or as a granulated material. In the past, it was usually produced by dropping liquid urea from a &#;prilling tower&#; while drying the product. The prills formed a smaller and softer substance than other materials commonly used in fertilizer blends. Today, though, considerable urea is manufactured as granules. Granules are larger, harder, and more resistant to moisture. As a result, granulated urea has become a more suitable material for fertilizer blends.

Main specifications Norm Urea Prilled Urea Granulated Mass portion of nitrogen (N) on a dry basis, %min 46.2 46.2 Mass portion of biuret, %, max 1.0 1.0 Moisture (determined by Fischer method), % max: 0.5 0.5 Granulometry, % 2 to 5 mm - 95 1 to 4 mm 90 - less than 1 mm - 2 more than 6 mm none None Color white white Static Strength - 2.5 kgs/granule Product free flowing, free from dust and harmful substances Urea is a non-combustible, fire and explosion proof substance
Package

Urea is packed in polyethylene and propylene bags, in special containers for friable products, and also in other types of package.

Transportation

Urea can be shipped in bulk or packed with taking certain care measures; such as the possibility of getting the product into the environment and spilage of the product. Urea is transported by all transport facilities, in compliance with goods transportation regulations applied to this type of transport means.

Storage

Shelf life &#; 6 months from the date of production.

Product Description

In common with most commercial nitrogen fertilizers, urea is manufactured from anhydrous ammonia (NH3). The high analysis of urea&#;46% N&#;is the main reason for the low cost of this form of nitrogen fertilizer. Freight costs and storage and handling are all lower than with lower analysis fertilizers such as ammonium nitrate (34-0-0) or ammonium sulfate (21-0-0).

Advantages of fertilizer urea
  • can be applied to soil as a solid or solution or to certain crops as a foliar spray.
  • Urea usage involves little or no fire or explosion hazard.
  • Urea&#;s high analysis, 46% N, helps reduce handling, storage and transportation costs over other dry N forms.
  • Urea manufacture releases few pollutants to the environment.
  • Urea, when properly applied, results in crop yield increases equal to other forms of nitrogen.
  • Incorporate urea for best use

Nitrogen from urea can be lost to the atmosphere if fertilizer urea remains on the soil surface for extended periods of time during warm weather. The key to the most efficient use of urea is to incorporate it into the soil during a tillage operation. It may also be blended into the soil with irrigation water. A rainfall of as little as 0.25 inches is sufficient to blend urea into the soil to a depth at which ammonia losses will not occur.

If properly applied, urea and fertilizers containing urea are excellent sources of nitrogen for crop production. After application to the soil, urea undergoes chemical changes and ammonium (NH4 +) ions form. Soil moisture determines how rapidly this conversion takes place.

When a urea particle dissolves, the area around it becomes a zone of high pH and ammonia concentration. This zone can be quite toxic for a few hours. Seed and seedling roots within this zone can be killed by the free ammonia that has formed. Fortunately, this toxic zone becomes neutralized in most soils as the ammonia converts to ammonium. Usually it&#;s just a few days before plants can effectively use the nitrogen. Although urea imparts an alkaline reaction when first applied to the soil, the net effect is to produce an acid reaction.

Urea or materials containing urea should, in general, be broadcast and immediately incorporated into the soil. Urea-based fertilizer applied in a band should be separated from the seed by at least two inches of soil. Under no circumstances should urea or urea-based fertilizer be seed-placed with corn.

With small grains, 10 lb. of nitrogen as urea can generally be applied with the grain drill at seeding time even under dry conditions.

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